C O N F E R E N C E
Lean By Design:
Front End Techniques for Better, Faster,
Cheaper Products
May 17-20, 2004 / Chicago, IL
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| Pre-Conference Workshops: Monday, May 17 |
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| Post-Conference Workshop: Thursday, May 20 |
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Pre-Conference Workshops:
Monday, May 17 |
Workshop A
QFD: A Practical, Hands-On
Course for Product Developers Who Live in the Real World
INSTRUCTOR
Gerald M. Katz
Executive Vice President
Applied Marketing Science, Inc.
Product developers continually face the challenge of
accurately translating customer needs (often expressed in soft consumer terms) into
explicit product and process design specifications. In addition, further complications
arise when many of the technical solutions conflict with one another. So just how can
product developers deal with this level of complexity and prioritize all of the potential
trade-offs properly?
Though always a little controversial, QFD remains the best, most
rigorous way to accomplish this. A thorough QFD exercise, executed by a well-constructed
cross-functional team, forces product developers to consider each customer need
explicitly, generate new metrics and new design specifications that, in turn, can result
in more creative technical solutions. QFD also provides a rational approach to manage
trade-offs and prioritize the features most deserving of an organization's effort and
budget.
Since its inception in Japan in the early 1970's, QFD has been both
praised for its detailed analysis and reviled for its tedium. This course will teach
participants how to conduct a real world QFD exercise without suffering "a nose
bleed"! With just enough theory to get started, and an emphasis on the practical
issues, this course will fully prepare participants to facilitate their own teams through
a real QFD exercise.
Gerry Katz is a recognized authority in the
areas of new product development, design of new services, and market research, with more
than 30 years of consulting experience. At Applied Marketing Science, Inc., he has led
more than 100 major client engagements employing The Voice of the Customer, QFD, and a
large number of other marketing science applications. He serves on the Board of Directors
of the Product Development & Management Association (PDMA), is a certified New Product
Development Professional and is a contributing editor to Visions magazine. |
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Workshop B
Leveraging the Power of
Lean Design to Cut Costs, Increase Quality and Inspire Innovative New Products
INSTRUCTOR
Bill Sprague
Design Prophet
Munro & Associates
Since a products design ultimately dictates 70
percent of a products downstream costs, a company only implementing lean principles
in manufacturing is essentially losing the greatest opportunity for significant savings.
Lean design is an approach that enables a company to design out waste from
the process rather than simply tweaking the process; it also leverages traditional DFA/DFM
with a more visual, team-based analysis that focuses on reducing the non-valued added
elements of designs. The improvement in quality results, enterprise & overhead
activities, and assembly & manufacturing processes is profound.
This workshop will examine the fundamental concepts
behind Lean Design and put an end to fixing problems on the manufacturing floor by
examining new processing techniques and /materials at the early design stage. Youll
be introduced to the critical ingredients for successfully implementing Lean Design: the
importance of the multifunctional team, how to anticipate all downstream activities (from
manufacturing to service to recycling) during the design phase and how to have an open
mind to view materials and technological processes from different perspectives.
By participating in this hands-on, exercise oriented workshop, you
will learn:
- Lean Design concepts and case study documented benefits
- About profit boosting technologies how to identify new or
cross-industry technologies and innovations that your company could benefit from
- The rules and processes for performing a Lean Design DFA/DFM analysis
- How to use analysis findings to generate multiple improvement ideas
for a typical design assembly
- How to generate more design profit through prioritized redesign
concepts and innovations
- How to expand Lean Design impact including quality, manufacturing
processes, ergonomics and service in your redesigns
- How to build a business case or team presentation n support of your
redesign by developing concept sketches, potential cost and quality savings and
implementation plans
Bill Sprague, Design Prophet, Munro &
Associates, is recognized as a global expert in the implementation of Product Development
improvements. He has published eight papers on lean design, DFA/Concurrent Engineering
Case Studies, Concurrent Engineering and DFA Implementation, Design for Environment and
Culture Change aspects for DFA. Bill earned his Bachelor of Science in Industrial
Engineering from Purdue University and a Masters in Business Administration from Florida
Atlantic University |
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Post-Conference Workshop:
Thursday, May 20 |
Workshop
C
Target CostingA
Value Based Approach to Competitiveness
INSTRUCTOR
Kenneth A. Crow
President
DRM Associates
For many products, price can be the ultimate
battleground. Many companies react to pricing and cost pressures by taking too
little action too late or by simply accepting lower profit margins. Target costing
is a proactive approach to understanding the market-driven pricing requirements to be
successful in the marketplace, the steps to establishing cost targets, and the process of
proactively managing development activities to achieve these target costs. This
workshop will provide not only a practical understanding of the target costing method, but
also a step-by-step guide to achieving target costs and maximizing the customer value
proposition. Case studies and examples will illustrate this process. By
participating in this workshop, you will learn about:
- An approach to target costing and its key elements
Target price pricing strategies, price elasticity, and
maximizing the value proposition
How to derive and allocate a target cost a step-by-step
approach
How to track and manage to a target cost tools and process
How to achieve target costs with a design-to-cost methodology
How to develop concept and design alternatives tools and
methods
Value and function analysis
Design for excellence manufacturability, assembly,
testability, etc.
Checklists by development phase for achieving target cost
How to construct a target costing process including management
actions, process steps, and organizational responsibilities
Kenneth A. Crow is President of DRM
Associates, a management consulting and training firm specializing in product development
and a Principal in PD-Trak Solutions, a firm providing NPD project/process/portfolio
management software. He is a recognized expert in the field of new product development and
target costing with over twenty-nine years of experience consulting with major companies
internationally in aerospace, automotive, capital equipment, consumer products, defense,
high technology, and medical equipment. |
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Download
Brochure |

LeanByDesign.pdf 201k
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Conference
Info |

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Available
Mon-Fri
9:30am-5pm est |
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